Lean Manufacturing Set 2

Control Theory (CT). ✘ Process Reengineering. ✘ Total Quality Management (TQM). ✘ Just-in-time (JIT). ✔

Direct requests to the supervisor ✘ Run the machines or processes assigned ✘ Meet customer requirements ✘ Maximize production output ✔

Non-value Processing ✘ Needless Inventory ✘ Overproduction ✘ Transport and Handling ✔

Volume and yield are even over time ✘ Mix and volume level are even over time ✘ Mix and yield level are even over time ✘ Mix and quality level are even over time ✔

TQM ✘ 5S ✘ Poka Yoke ✘ TPM ✔

Outsource much of our manufacturing in order to focus on final assembly ✘ Produce goods using less resources compared to mass production techniques ✘ Produce products with fewer options to simplify consumer choices ✘ Keep labor costs as low as possible by using more of other resources ✔

5 ✘ 4 ✘ 3 ✘ 2 ✔

Waiting ✘ Excess machine capacity ✘ Transporting ✘ Overproduction ✔

The time for changeover ✘ The product completion time ✘ The rate of customer demand ✘ The process completion time ✔

Identification of place of value addition ✘ Identify Gembutsu ✘ Identify dirt places ✘ Identifying start and end points ✔